Disc bowl centrifuge factory by Shenzhou Machinery: Shenzhou Machinery is a subsidiary of Shenzhou Group.Which was established in 1980,conveying an area of 80000M2 ,there are 2500 staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO. Some of our machines gained the new technology invent patent.We are on of the world’s leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment.Now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on totally 70 countries. See extra info at https://www.lnszjx.com/video/products-detail-551110.
What industry is the decanter centrifuge used for? Decanter centrifuge working principle：Centrifuges are useful in most industries where solids, liquids, and gases are mixed into a single substance, but separating the components is necessary. For example, decanters (also known as solid bowl centrifuges) continuously separate solids from liquids in slurries and therefore play an essential role in wastewater treatment, chemical, petroleum, and food processing industries. The basic principle of a decanter centrifuge relies on buoyant separation. The denser ingredients will fall to the bottom of the mixture while the less dense ones are suspended above. Due to a large centrifugal force, decanters rotate to separate the substances inside quickly. Before decanters were used, components took hours to settle, but a decanter centrifuge can take only a few seconds.
In recent years, with the vigorous development of environmental protection, the sewage treatment capacity of horizontal spiral centrifuges in cities has also been continuously strengthened. Therefore, there are many applications in municipal sewage treatment and sludge dewatering. It has the characteristics of good separation effect, small footprint, high work efficiency, and is very popular among manufacturers in sewage treatment. Therefore, the following is a brief analysis of the main factors that affect the sludge dewatering effect of centrifuges. First, let’s introduce sewage treatment and processes: There are primary treatment, secondary treatment, and advanced treatment levels for sewage treatment. The composition of sewage treatment process is divided into two stages. Physical treatment section and biochemical treatment section.
The fundamental principles of operation for the 2 phase decanter centrifuge and 3-phase Shenzhou Machinery decanter centrifuges are identical to those of the horizontal decanter centrifuge. To separate substances with different densities, the equipment uses a high-speed rotating assembly to create an acceleration inside the bowl that is thousands of times stronger than gravity. Then, the relative motion between the bowl and the screw is generated by the differential gearbox, allowing for the separation of the substances. In contrast, 3 phase decanter centrifuges use centripetal pump technology to achieve solid-liquid-liquid three-phase separation, as opposed to Shenzhou Machinery 2-phase centrifuges, which are utilized for solid-liquid two-phase separation and discharge the solid slag and separation liquid from an opening at the bottom of the equipment collection box. Under the pressure of the centripetal pump, the heavy liquid phase is discharged through the flow outlet on the impeller. In contrast, gravity sends the solid slag and light liquid phase down from the bottom opening of the equipment collection box.
Deciding on a decanter centrifuge for laboratory use, particularly among 2-phase and 3-phase centrifuges, calls for a deep understanding of the lab’s desires. This relies on the knowledge to be processed, desired efficiency, area constraints, and budget. 2-phase decanter centrifuges are versatile because they separate solids from liquids without problems. But, 3-phase models, which separate immiscible beverages and solids, are exceptional for complex separations. This guide provided the necessary information regarding decanter centrifuges and their basic features, workings, and evidence comparison. Two immiscible liquids or a liquid and solid can be separated using the two-phase centrifuge. The separation happens automatically and in real-time, without human intervention. Environmental protection, sewage treatment, the chemical industry, food processing, fermentation, medicine, and mining metal and non-metal minerals are just a few of the many applications for two-phase centrifuges. Find additional details at https://www.lnszjx.com/.
Rotating cone angle: the cone angle has a significant impact on the performance of solid flow rate. Due to the effect of centrifugal force, when particles reach the inner wall of the rotary drum and are transported forward by the spiral, they also have a tendency to flow backward. The speed of backward flow is related to the spiral angle, and finally reflected in the cone angle. Both have a direct impact on the conveying performance of solid particles, that is, as the reflux speed increases, the solid conveying speed decreases. The robustness of materials is reflected in the speed of the centrifuge, which directly affects the volumetric flow rate and mass flow rate. In addition, the corrosion of the centrifuge is also related to its material structure.